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Generative AI in Digital Twins

Explore opportunities to enhance precision, predictability, and progress in the manufacturing industry.

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CIOs are under increasing pressure to:

  • Predict market fluctuations from macro-environmental events that will impact sales and supply chain dynamics.
  • Support organizational sustainability goals leading to rapid digital transformation and other significant costs.
  • Ensuring supply chain continuity by enabling a consistent supply of crucial materials and products.
  • Support growth and innovation by implementing new, emerging IT platforms, connected devices, and other technologies.

Our Advice

Critical Insight

Application of generative AI to digital twins will enable manufacturers to become adaptive by shifting from reactive to proactive manufacturing, thus ensuring optimal efficiency, sustainability, and resilience in an ever-changing and uber-competitive global landscape.

Impact and Result

The deployment of Gen AI with digital twins can empower manufacturers with predictive insights and real-time solutions. Manufacturers can improve their operational efficiency, innovation capabilities, and overall competitiveness using cognitive twins. Gen AI also improves resilience, risk management, and sustainability when used in conjunction with digital twins.

  • Enhanced Analytics: Predict future states of the system and identify potential issues or failures.
  • Optimized Performance: Optimize system and process performance, resulting in improvements.
  • Improved Decision-Making: Create new, innovative designs and solutions, resulting in novel products and services.
  • Improved Resilience: Enhance supply chain visibility and predict potential disruptions.
  • Sustainability and Waste Reduction: Reduce waste and energy consumption, leading to more sustainable operations.
  • Rapid Changes: Enable digital twins to adapt in real-time to changes in the environment.
  • Risk Management: Assess and simulate various risk scenarios, enabling proactive risk management.
  • Improved Modeling: Create accurate simulations of complex systems to develop and test new concepts quickly.

Generative AI in Digital Twins Research & Tools

1. Gen AI in Digital Twins – Research that provides a detailed overview of the applications of Gen AI in digital twins and its manufacturing applications.

The manufacturing sector is barreling toward technological renaissance, driven by the powerful convergence of IT and OT. The fusion of generative AI and digital twins promises not only to optimize current manufacturing processes but also to usher in a new era of design, simulation, and real-time predictive analysis. This research covers the transformative impact of applying generative AI to digital twins, the applications and prospects of this synergy, and the ways you can harness the capabilities of these powerful technologies and usher in the next wave of manufacturing innovation.

2. Getting Started Guide – A detailed description of considerations to be made before preparing to launch a project to implement cognitive twins.

The deployment of Gen AI with digital twins can empower manufacturers with predictive insights and real-time solutions. Manufacturers can improve their operational efficiency, innovation capabilities, and overall competitiveness using cognitive twins. Gen AI also improves resilience, risk management, and sustainability when used in conjunction with digital twins.

3. Cognitive Twin Deployment Readiness Tool – A tool to help assess readiness for implementation of cognitive twins.

A tool that will help manufacturers self-assess the maturity of their current state and compare it to the maturity level of their desired state to judge their level of readiness for implementation of cognitive twins.

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Generative AI in Digital Twins

Explore opportunities to enhance precision, predictability, and progress in the manufacturing industry.

Analyst Perspective

Explore opportunities to enhance precision, predictability, and progress in the manufacturing industry.

The manufacturing sector is barreling toward technological renaissance, driven by the powerful convergence of IT and operational technology (OT). Digital twins have long been recognized for their potential to revolutionize predictive maintenance and streamline processes. When combined with generative artificial intelligence (Gen AI), the possibilities for the manufacturing industry expand exponentially.

Many manufacturers worldwide continue to grapple with the challenges of Industry 4.0 and the remnants of pandemic era supply chain disruptions. The fusion of Gen AI and digital twins promises not only to optimize current manufacturing processes but also to usher in a new era of design, simulation, and real-time predictive analysis. The journey from static data to dynamic, real-time 3D models will reshape the very fabric of the manufacturing value chain, offering a glimpse into a future where AI-driven insights drive smarter, more efficient production.

As a part of our focus on Exponential IT and enabling manufacturing leaders to extract value from accelerating technology advancements, we bring to you in-depth research into the transformative impact of applying generative AI to digital twins. We will delve into the applications and prospects of this synergy between AI and digital twins, helping you understand the ways you can harness the capabilities of these powerful technologies and usher in the next wave of manufacturing innovation.

Shreyas Shukla, Principal Research Director, Manufacturing Industry

Shreyas Shukla
Principal Research Director, Manufacturing Industry
Info-Tech Research Group

Executive Summary

Your Challenge Common Obstacles Info-Tech's Approach
You are under increasing pressure to:

Predict market fluctuations from macro-environmental events that will impact sales and supply chain dynamics.

Support organizational sustainability goals leading to rapid digital transformation and other significant costs.

Ensuring supply chain continuity by enabling a consistent supply of crucial materials and products.

Support growth and innovation by implementing new, emerging IT platforms, connected devices, and other technologies.

Lack of compatibility with existing systems and technologies.

Dealing with a large quantity of complex data. Managing, analyzing, and securely storing this vast amount of data will be challenging.

Absence of skilled professionals who understand manufacturing processes and the intricacies of technologies like Gen AI.

Lack of understanding into the functioning of Gen AI to ensure it is used ethically while making significant decisions

Long payback periods due to the costs associated with required cloud computing and real-time data processing technologies.

Info-Tech Research Group recognizes the significant benefits of using Exponential IT technologies like generative AI and digital twins.

To that end, Info-Tech will provide:

An overview of the transformative potential of the synergy between generative AI and digital twins.

A maturity assessment tool to help you identify the kind of generative AI and digital twin solution combination that would best fit your needs.

A guide aimed at helping you get ready to begin your journey toward implementing this solution.

Application of Gen AI to digital twins will enable manufacturers to become adaptive by shifting from reactive to proactive manufacturing, thus ensuring optimal efficiency, sustainability, and resilience in an ever-changing and uber-competitive global landscape.

AI will have an exponential impact on the manufacturing industry

AI is expected to have a larger impact on manufacturers in the next decade than automation has in the past. An estimated 40% of the impact on the global economy in the next decade is expected to come from AI-led improvements in process and labor productivity.

AI will have an exponential impact on the manufacturing industry

Lean into the curve

Explore opportunities to enhance precision, predictability, and progress in the manufacturing industry.

About Info-Tech

Info-Tech Research Group is the world’s fastest-growing information technology research and advisory company, proudly serving over 30,000 IT professionals.

We produce unbiased and highly relevant research to help CIOs and IT leaders make strategic, timely, and well-informed decisions. We partner closely with IT teams to provide everything they need, from actionable tools to analyst guidance, ensuring they deliver measurable results for their organizations.

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Author

Shreyas Shukla

Contributors

  • Dr. Vivek Pandey, Supply Chain Leader
  • Dr. Christina Yan Zhang, SME, The Metaverse Group
  • Siddharth Verma, CTO, North American Construction Equipment Manufacturer
  • Praveen Reddy, Managing Director, Global Consulting Firm
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